5 Common Mistakes in Cleanroom Construction

Avoid Risks in Cleanroom Construction - An Essential Guide for Enterprises

The process of cleanroom construction is a crucial step to ensure product quality, comply with WHO GMP and ISO standards, thereby optimizing operational efficiency. However, many enterprises, when deploying a cleanroom for the first time, often encounter mistakes that lead to long-term losses, project delays, or resource wastage.

This article will outline 5 common issues in cleanroom construction that many enterprises face, along with effective solutions.

Lack of Understanding of Cleanroom Standards (ISO 14644)

Risks When Enterprises Overlook International Regulations

Each manufacturing sector has strict regulations regarding cleanroom environments. However, some enterprises deploying a cleanroom for the first time often do not fully understand these important standards, resulting in serious consequences. In particular, the proper application of cleanroom standards is the decisive factor to achieve optimal performance:

• The cleanroom fails to receive GMP/ISO certification and must be renovated or reconstructed.
• Increases the risk of regulatory violations during quality inspections.
• Wastes time and resources, ultimately leading to increased long-term costs.

Solutions

• Study GMP and ISO 14644 standards before launching the project.
• Select a reputable cleanroom construction company with relevant industry experience.
• Conduct strict inspections at every construction phase.
• Apply CGMP in management processes to ensure product quality meets the standards.

The process of Professional Cleanroom Design will help ensure that the necessary standards are uniformly applied.

Choosing Low-Quality Materials

Consequences of Using Materials That Do Not Meet Requirements

Many enterprises, in an effort to optimize costs, choose cheap materials that do not meet quality requirements:

• Insulating panels, flooring, and wall materials made from inferior products, leading to rapid deterioration.
• Substandard filtration systems that fail to maintain the required cleanliness.

Solutions

• Use materials that have been verified for quality in accordance with ISO 14644.
• Choose premium panels and genuine HEPA, ULPA filters.
• Verify the origin of materials to avoid cheap, unverified products.

Additionally, for enterprises seeking affordable cleanrooms, careful consideration of material quality is essential to avoid impacting operational efficiency.

Lack of Technical Supervision During Construction

Risks of Inadequate Supervision

Lack of supervision is the primary reason why the cleanroom fails to meet standards after completion.

• Installation steps may not meet requirements or comply with standards.
• HVAC systems and differential pressure gauges may be improperly installed, leading to multiple risks.

Solutions

• Appoint a supervision expert for each stage of the project.
• Establish a detailed inspection checklist.
• Strict cleanroom pressure control during construction.
• Thoroughly evaluate the components of the cleanroom system to ensure safety and operational efficiency.

Inadequate Calculation of Operating Costs

Consequences of Focusing Only on Initial Construction Costs

A common mistake is that enterprises only focus on the initial construction costs without anticipating long-term operating expenses:

• HVAC systems with high energy consumption that significantly increase electricity bills.
• Failure to budget for regular maintenance, resulting in production interruptions.
• Use of non-durable materials that lead to unexpected repair costs.

Solutions

• Develop a long-term financial plan that includes maintenance and energy costs.
• Select energy-efficient equipment to reduce operating expenses.
• Consult with experts to accurately forecast the total investment cost.

Skipping Inspection and Acceptance Procedures

Risks of Not Conducting Rigorous Inspections

Many enterprises accept the project handover immediately upon completion without thorough inspection and acceptance procedures. This can lead to:

• A cleanroom that fails to meet requirements, necessitating immediate repairs after commissioning.
• An unstable HVAC system and pressure control that affect production.
• Failure to detect faults in time, posing risks to both products and staff.

Solutions

• Perform phase-wise acceptance rather than waiting for a comprehensive evaluation after completion.
• Inspect air quality, measure differential pressure, and test the HVAC system prior to operation.
• Collaborate with a professional cleanroom construction company that adheres to strict inspection procedures.
• Follow the standard cleanroom construction steps.
• Regularly inspect cleanroom quality to detect any emerging issues promptly.

Enterprises Should Collaborate with a Reputable Cleanroom Construction Company to Ensure Long-Term Quality and Operational Efficiency

The above issues can be completely avoided if your enterprise collaborates with Cleanroom Design and Construction. An experienced partner not only ensures compliance with GMP/ISO standards but also optimizes costs and implementation time.

Make sure that your enterprise makes a wise decision from the outset to avoid unnecessary future expenses.

Your enterprise can learn more about effective cleanroom construction processes at Cleanroom Design and Construction

Contact us now for in-depth consultation and the most optimal construction solutions!

ANH KHANG CLEANROOM ELECTRICAL JOINT STOCK COMPANY Hotline: 1900 636 814 - 0902 051 222 Email: info@akme.com.vn Website: akme.com.vn Add: Lot B7 - Xuan Phuong Garden - Phuong Canh - Nam Tu Liem - Hanoi.